Outwear Zipper Selection Guide

Zipper Selection by Outwear Type

Choosing the right zipper depends on garment type, usage scenario, and functional requirements.

Hoodies: Best Choice

Why: Hoodies typically use nylon zippers for comfort, flexibility, and durability. They are lightweight, won’t scratch the skin, and conform easily to body movement. Being rust-proof and less likely to snag on fabric, they are also cost-effective and ideal for frequent washing.

Size: #5 nylon zipper.

Windbreakers: Best Choice

Why: The main benefit of a waterproof zipper on a trench coat is functional integrity. It creates a continuous barrier against rain, preventing water from seeping through the zipper’s teeth. This ensures the coat maintains its overall waterproof performance, keeping the wearer dry in wet weather.

Size: #5 waterproof Zipper

Down Jackets: Best Choice

Why: Resin zippers are preferred for down jackets primarily for their lightweight and cold-resistant properties. Unlike metal, they don’t conduct cold, add minimal weight, and are highly durable, maintaining smooth functionality even in freezing temperatures without compromising the garment’s insulation.

Size: #5 plastic zipper.

Leather jacket: Best Choice

Why: Metal zippers are used on leather jackets for their durability and aesthetic appeal. They provide the necessary strength to handle the weight and stiffness of leather, while their substantial look and feel complement the classic, rugged style of the garment.

Size: #5 metal zipper.

Front Zipper

Front zippers are one of the most visible functional components of outerwear, affecting not only ease of access but also overall appearance and durability.

Open-End Zippers

An open-end zipper, also called a separating zipper, is the most common closure for outwears. Its key feature is the bottom box and pin mechanism. When unzipped, the pin detaches, allowing the two sides to separate completely. It usually has an auto zipper slider to prevent accidental opening, making garments easy to put on and take off.

Common Types: Nylon/Metal/plastic separating zippers
Best Applications: Jackets, sportswear, windbreakers.

Двусторонняя застежка-молния с открытым концом

A two-way zipper, commonly used on outerwear fronts, features sliders at both the top and bottom. The two sliders allow for adjusting the zipper’s length, enabling partial opening from the bottom. This design is particularly suitable for long coats, as it increases freedom of movement for the hips and legs, which is especially useful when sitting or driving.

Common Types: Metal/plastic separating zippers
Best Applications: down jacket, leather jacket.

Pocket Zipper

Though smaller in size, pocket zippers are crucial for security and convenience. Poor selection can lead to lost items or zipper failure.

Close-End Zippers

The bottom stop is fixed, preventing complete separation. Suitable for garments that don’t need to open fully, such as hoodies and sweaters.

Common Types: Nylon/plastic closed-end zippers
Best Applications: Hoodies, sweaters, light jackets

Technical & Specialized Zippers

Specialized industries and extreme environments require zippers with specific performance characteristics and materials.

Constructed from flame-retardant materials that resist ignition and prevent flame spread for specified durations.

Materials: Aramid fibers, fiberglass, FR-coated nylon.

Applications: Firefighter gear, welding apparel, racing suits.

Integrated reflective materials or coatings provide high visibility in low-light conditions when illuminated.

 
Technology: Glass bead retroreflection
 
Applications: Night workwear, cycling apparel, safety vests
 

Reinforced dyed zippers are enhanced through specialized processes to achieve both exceptional durability and rich, fade-resistant color. The zipper tape is typically made from high-density polyester or nylon and undergoes high-temperature pressure dyeing, which allows the color to fully penetrate the fibers. 

Technology: High-temperature pressure dyeing
Applications: Premium outdoor jackets, fashion denim.

Environmentally friendly zippers are designed and manufactured with a focus on reducing environmental impact and promoting sustainability. They are typically made from recycled materials , eco-conscious dyeing processes. The production emphasizes low carbon emissions, water conservation, and minimal chemical use.

Technology: Recycled materials 
Applications: Sustainable fashion, eco-friendly outdoor gear, green uniforms, and products with circular design certification.

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